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JCR2-63 2 Pole RCBO for EV Charger 10kA Differential circuit breaker 1P+N

RCBO

JCR2-63 2 Pole RCBO for EV Charger 10kA Differential circuit breaker 1P+N

The JCR2-63 RCBOs (residual current circuit breaker with overload protection) are suitable for consumer units or distribution boards, applied under occasions such as industrial, and commercial, high-rise buildings and residential houses. Ideal for EV installation

Differential circuit breaker
Exclusive design for your safety!
Electromagnetic Type
Residual current protection
Overload and short circuit protection
Breaking capacity 10kA
Rated current up to 63A (available from 6A to 63A)
Available in B Curve or C tripping curves.
Tripping sensitivity: 30mA,100mA, 300mA
Type A or Type AC are available
Double handle(one control MCB, another control RCD)
Double pole switching for complete isolation of faulty circuits
Neutral pole switching significantly reduces the installation and commissioning test time
Complies with IEC 61009-1, EN61009-1

    Introduction

    With ever growing number of residential installations which may have DC fault currents, our type A JCR2-63 RCBO can detect DC fault currents and make your electricity safer. Ideal for EV installation. It is ideal for PME fault protection or PEN LOSS consumer unit.

    JCR2-63 RCBOs is a high-quality residual current circuit breaker and miniature circuit breaker combination with line voltage-dependent tripping and a wide variety of rated tripping currents. The built-in electronics precisely monitors where the currents flow.

    The difference between harmless and critical residual currents will be detected

    JCR2-63 RCBO is an important safety measure when it comes to protection of electrical circuits. It is a current sensing device, which can automatically measure and disconnect the circuit whenever a fault occurs in the connected circuit or the current exceeds the rated sensitivity. Having technology in place to automatically disconnect circuits in the event of an overload will ensure the prevention of damage to your networks, and the equipment that uses them.

    JCR2-63 RCBO is available in Type A and Type AC. Type A Ensures tripping for residual a.c. currents and pulsating d.c. currents. A ttype JCR2-61 RCBO is a kind of safety protection device widely used in EV charger.

    The rate current of JCB2LE-80M ROBO is upto 63A, available in 6A, 10A, 16A, 20A, 32A, 40A, 50A, 63A. Tripping sensitivity is available in 30mA, 100mA. Available in B or C tripping curves.

    Type AC JCR2-63 RCBO is General purpose use, RCD can detect and respond to AC sinusoidal wave. Communally used in all residential installations as standard.

    Type A JCR2-63 RCBO Can be used for general purpose and for equipment incorporating electronic components. The RCD can detect and react as Type AC as well as accommodate pulsating DC components.

    JCR2-63 RCBO is combination of an RCD and MCB providing both earth leakage and overcurrent protection in one device. B curve are designed to trip between 3 to 5 times the full load current. C curve are designed to trip between 5 to 10 times the full load current. B curve are generally suitable for domestic applications. They may also be used in light commercial applications where switching surges are low or non-existent. C curve devices are the normal choice for commercial and industrial applications where some degree of electrical inrush is expected.

    Product Description

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    Main Features
    ● Electromagnetic type: RCBO adopts electromagnetic type, which works efficiently and reliably, and provides effective protection against electrical faults and overloads.
    ● Leakage protection: Provide comprehensive leakage protection to prevent potential electrical hazards and ensure the safety of the electrical system.
    ● Overload and short-circuit protection: Provides powerful overload and short-circuit protection to prevent damage to electrical systems and connected equipment.
    ● Non-line/load-sensitive: RCBO is non-line/load-sensitive, providing consistent and reliable performance regardless of line or load conditions.
    ● Breaking capacity up to 10kA: RCBO has a high breaking capacity up to 10kA, which can effectively break fault current and minimize potential damage to the electrical system.
    ● Rated current up to 63A: Provides a variety of rated currents from 6A to 63A, which can be flexibly adapted to various electrical applications and requirements.
    ● Provide Type B and Type C tripping curves: Provide the flexibility of Type B and Type C tripping curves to meet different application requirements and ensure accurate tripping characteristics.
    ● Trip sensitivity: 30mA, 100mA, 300mA: Trip sensitivity is adjustable and can be customized according to specific needs to ensure accurate fault detection.
    ● Available in Type A or AC: Offers a choice between Type A and AC configurations, providing versatility for different applications and electrical systems.
    ● True Bipolar Breaking in Dual Module RCBO: Ensures complete disconnection of live and neutral conductors in the event of a fault current condition or overload, thereby enhancing safety and protection.
    ● Neutral pole switching greatly shortens the installation, debugging and testing time: Neutral pole switching reduces the installation, debugging and testing time and improves the efficiency and convenience of installation and debugging.
    ● 35mm DIN rail mounting: Designed to be easily and securely mounted on standard 35mm DIN rail for easy installation and ensuring stability.
    ● Installation flexibility, optional line connection from the top or bottom: Provides line connection flexibility, and can be easily installed from the top or bottom according to specific installation requirements.
    ● Compatible with multiple types of combination head screwdrivers: Compatible with multiple types of combination head screwdrivers, simplifying the installation and maintenance process.
    ● Meet ESV's additional testing and verification requirements for RCBO: Comply with the additional testing and verification requirements set by ESV to ensure compliance with industry standards and regulations.
    ● Comply with IEC 61009-1, EN61009-1: Comply with the standards specified by IEC 61009-1 and EN61009-1 to ensure that RCBO complies with international safety and performance standards.

    Technical Data
    ● Standards: IEC 61009-1, EN61009-1: Comply with international standards outlined by IEC 61009-1 and EN61009-1 to ensure compliance with industry-recognized safety and performance requirements.
    ● Type: Electromagnetic type: Using electromagnetic type, it operates reliably and efficiently, effectively preventing electrical failures and overloads.
    ● Type (detected leakage waveform): Type A or Type AC available: Offers a choice between Type A and Type AC configurations, providing versatility for different applications and electrical systems.
    ● Number of poles: 2 poles, 1P+N: 2 poles and 1P+N configurations are provided to meet various installation and system requirements.
    ● Rated current: 6A, 10A, 16A, 20A, 25A, 32A, 40A 50A, 63A: Provides a variety of rated currents to ensure compatibility with various electrical applications and systems.
    ● Rated working voltage: 110V, 230V, 240V~ (1P+N): Designed to work at rated working voltage 110V, 230V, 240V, suitable for a variety of electrical systems.
    ● Rated sensitivity I△n: 30mA, 100mA, 300mA: Provides adjustable trip sensitivity, which can be customized according to specific needs to ensure accurate fault detection.
    ● Rated breaking capacity: 10kA: Provides a high breaking capacity of 10kA, effectively breaking fault current and minimizing potential damage to the electrical system.
    ● Insulation voltage: 500V: Provides 500V insulation voltage to ensure electrical safety and prevent potential dangers.
    ● Rated frequency: 50/60Hz: Working at the rated frequency of 50/60Hz, it is suitable for use in various electrical systems and environments.
    ● Rated impulse withstand voltage (1.2/50): 6kV: It can withstand the rated impulse withstand voltage of 6kV, ensuring the ability to withstand electrical pulses and surges.
    ● Pollution level: 2: Designed to withstand level 2 pollution, ensuring reliable performance in moderately polluted environments.
    ● Thermal magnetic release characteristics: B curve, C curve, D curve: Provide thermal magnetic release characteristics selection, including B curve, C curve, D curve, to meet specific application requirements and ensure accurate tripping characteristics.
    ● Mechanical life: 10,000 times: Provides 10,000 times of mechanical life to ensure durability and long-term reliability.
    ● Electrical life: 2000 times: Electrical life reaches 2000 times, ensuring long-term stable and reliable performance.
    ● Protection level: IP20: Provides IP20 protection level to prevent solid objects from entering and ensure safe operation in various environments.
    ●Ambient temperature (daily average ≤35℃): -5℃~+40℃: The working environment temperature range is -5℃~+40℃, suitable for use in a variety of environmental conditions.
    ● Contact position indicator: green = closed, red = open: With contact position indicator, green means closed, red means open, providing intuitive status indication, which is more convenient.
    ● Terminal connection type: cable/U-shaped busbar/pin busbar: Provides various terminal connection types such as cable, U-shaped busbar, pin busbar, etc., with flexible installation and connection.
    ● Installation: Installation on DIN rail EN 60715 (35mm) via quick clamp device: Designed to be easily and securely installed on standard 35mm DIN rail using quick clamp device, which facilitates installation and ensures stability.
    ● Recommended torque: 2.5Nm: It is recommended to use 2.5Nm torque to ensure safe and reliable terminal connection and correct installation and operation.
    ● Connection method: Top or bottom connection: Provides the flexibility of top or bottom connection, providing convenience and adaptability to various installation requirements.

    Standard IEC61009-1 ,  EN61009-1
    Electrical
    features
    Rated current In (A) 6, 10, 16, 20, 25, 32, 40,50,63
    Type Electromagnetic
    Type (wave form of the earth leakage sensed) A or AC are available
    Poles 2 Pole
    Rated voltage Ue(V) 230/240
    Rated sensitivity I△n 30mA,100mA,300mA are available
    Insulation voltage Ui (V) 500
    Rated frequency 50/60Hz
    Rated breaking capacity 10kA
    Rated impulse withstand voltage(1.2/50) Uimp (V) 6000
    Break time under I△n (s) ≤0.1
    Pollution degree 2
    Thermo-magnetic release characteristic B, C
    Mechanical
    features
    Electrical life 2, 000
    Mechanical life 2, 000
    Contact position indicator Yes
    Protection degree IP20
    Reference temperature for setting of thermal element(℃) 30
    Ambient temperature (with daily average ≤35℃) -5...+40
    Storage temperation (℃) -25...+70
    Installation Terminal connection type Cable/U-type busbar/Pin-type busbar
    Terminal size top/bottom for cable 25mm2  / 18-3 AWG
    Terminal size top/bottom for Busbar 10mm2  / 18-8 AWG
    Tightening torque 2.5 N*m  /  22 In-Ibs.
    Mounting On DIN rail EN 60715 (35mm) by means of fast clip device
    Connection From top or bottom

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    Does the RCD need to power the car charger?
    Yes, per regulation 722.531.3, an RCD (30mA maximum) is required to power the onboard charger, and the RCD should disconnect all live conductors, including neutral. Therefore, to comply with regulations, unipolar RCBOs should not be used in this application.

    Some car charger manufacturers quote RDC-DD, what is this?
    RDC-DD stands for "Residual DC Current - Disconnecting Device". It is a specialized device, often integrated into car charging equipment, used to monitor and, if necessary, disconnect if any DC problems arise on the AC side of the unit. This is crucial as it affects the operation of the RCD and ensures additional safety measures for the car's charging system.

    If the car charger does not have RDC-DD, what type of RCD is needed?If there is no RDC-DD in the car charger, a Type B RCD is needed to power the car charger.  Type B RCDs are able to detect DC faults, ensure continued operation and disconnect when necessary, providing the necessary protection for the vehicle charging system.

     If the car charger has an RCD-DD that can detect and disconnect any DC problem above 6mA, what type of RCD should be used?
     In this case, a Type A RCD can be used as it can operate efficiently at current levels up to 6mA DC. However, it is worth noting that above 6mA, Type A devices may be affected and may go blind and stop functioning. Despite this, Type A RCDs are widely used and cost-effective, making them the first choice. It is worth mentioning that most car charger manufacturers have now added 6mA RDC-DD to their products to further support the use of Type A RCDs.

    RCD series:
    In some cases, individuals may choose to have an on-board charger supplied from an existing installation, possibly installed as a backup from a consumer unit. If there is not enough space for the new Type A RCD, consider installing it close to the car charger.

    Although Type A RCDs are not affected by DC currents up to 6mA, it is important to consider the time frame over which the RCD was initially installed in consumer equipment. If it was installed recently, it may be an AC type RCD. In this case, the RCD may also be powering other circuits in the house, which may be affected by any direct current from the car or may cause blindness. This can result in a lack of residual current protection for these other circuits, leading to potentially serious consequences. Therefore, careful consideration and evaluation of existing RCDs and their compatibility with on-board charger installations is critical to ensuring the overall safety and functionality of the electrical system.

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